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Pressurized impregnation treatment Product List

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Izumi Seal Industry Co., Ltd. "Organic Vacuum Pressure Impregnation Treatment" Technology Introduction

Izumi Seal Industry Co., Ltd. "Organic Vacuum Pressure Impregnation Treatment" Technology Introduction

A processing technique that fills "casting defects" with an infiltrating liquid!

At Izumi Seal Industry Co., Ltd., we provide a technology called "organic vacuum pressure impregnation treatment" that permeates and fills gas holes and pinholes, which inevitably occur during the manufacturing process of casting products such as aluminum castings and aluminum die castings. Through impregnation processing, products can be endowed with various characteristics, such as pressure-resistant airtight performance and corrosion resistance. 【Features】 ■ Fills gas holes and pinholes ■ Various characteristics can be imparted *For more details, please refer to our catalog or feel free to contact us.

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Machined surface

Machined surface

Impregnation treatment for aluminum alloys! A surface with fewer defects is obtained, improving functionality.

By performing an impregnation treatment on aluminum alloy, it can be confirmed that fine surface defects are filled. Furthermore, by subsequently conducting chemical treatment, plating, or painting, a surface with fewer defects is obtained, enhancing functionality. *For more details, please refer to the PDF document or feel free to contact us.

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Do you know about organic system vacuum pressure impregnation treatment? 【Basic Knowledge of Impregnation Treatment】

Do you know about organic system vacuum pressure impregnation treatment? 【Basic Knowledge of Impregnation Treatment】

Are you struggling with internal voids that occur in the casting process? By performing an impregnation treatment, you can eliminate the need to discard parts with voids.

Since our establishment in 1986, we have aimed to be a specialized manufacturer of aluminum impregnation treatment, with the goal of "thoroughly responding to customer needs and striving for 100% satisfaction." In addition to the vacuum impregnation treatment technology we have cultivated over the years, we are also working to improve our surface treatment processing technology. What is the 'organic vacuum pressure impregnation treatment' that we perform? ★ For more details, please download the PDF document. [Contents] ■ What is impregnation? ■ Effects of impregnation treatment [About necessity] [Main purposes of impregnation treatment] Products processed through impregnation can acquire various characteristics: ■ Providing pressure-tight sealing performance ■ Providing corrosion resistance ■ Pre-treatment for plating, surface treatment, and painting ■ Improving machinability ■ Enhancing physical strength ■ Improving insulation resistance * For more details, please download the PDF document or feel free to contact us.

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Organic vacuum pressure impregnation treatment

Organic vacuum pressure impregnation treatment

It is possible to impart various characteristics to products processed by immersion treatment.

Impregnation refers to a technique that involves permeating and filling the so-called "casting defects," such as gas holes and pinholes, which inevitably occur during the manufacturing process of cast products like aluminum castings and aluminum die castings, with an impregnation liquid. Products processed by impregnation can acquire various characteristics. 【Main purposes of impregnation processing】 ■ Providing pressure-tight airtight performance ■ Providing corrosion resistance ■ Pre-treatment for plating, surface treatment, and painting ■ Improving machinability ■ Enhancing physical strength ■ Increasing insulation resistance *For more details, please refer to the PDF document or feel free to contact us.

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Sealing vacuum pressure impregnation treatment and surface treatment for aluminum alloys

Sealing vacuum pressure impregnation treatment and surface treatment for aluminum alloys

Proposal for organic vacuum pressure impregnation treatment and chemical treatment for aluminum alloys.

We propose "Vacuum Pressure Impregnation Treatment with Sealing for Aluminum Alloys and Surface Treatment." "Organic Vacuum Pressure Impregnation Treatment (Sealing Vacuum Pressure Impregnation Treatment)" has a low shrinkage rate during curing and a small surface tension, allowing for quick penetration deep into the material. "Chemical Conversion Treatment (Trivalent Chromium Chemical Conversion Treatment)" improves the corrosion resistance of aluminum alloys and can suppress the disadvantage of chromate treatment, which is the reduction in corrosion resistance during heating. 【Organic Vacuum Pressure Impregnation Treatment (Sealing Vacuum Pressure Impregnation Treatment)】 ■ Low shrinkage rate during curing ■ Quick penetration due to small surface tension ■ Does not deteriorate even with long-term use ■ Cured resin is strong yet flexible ■ High resistance to foreign substances mixed in during the treatment process *For more details, please refer to the PDF materials or feel free to contact us.

  • Surface treatment contract service

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Organic vacuum pressure impregnation treatment [Impregnation solution used: Ultra Seal]

Organic vacuum pressure impregnation treatment [Impregnation solution used: Ultra Seal]

We are using "Ultra Seal Rexeal100," which is certified by the U.S. military international standard "MIL."

In our company’s "Organic Vacuum Pressure Impregnation Treatment," we use "Lexile 100," which is officially certified to the U.S. military international standard "MIL," for the impregnation process. 【Features】 ■ Low shrinkage rate during curing ■ Small surface tension allows for quick penetration ■ Does not degrade even with long-term use ■ Cured resin is strong yet flexible ■ High resistance to foreign substances mixed during the processing ■ Superior performance compared to standard methacrylic organic impregnating agents ■ Extremely excellent chemical resistance and heat resistance ■ Manufactured based on ISO9002 ■ Officially approved under the stringent MIL-1-17563C of U.S. military international standards ■ Up to 95% recyclable, enabling significant cost reduction *For more details, please download the PDF materials or feel free to contact us.

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[Case Study] Liquid Residue in Tapped Holes After Immersion Treatment

[Case Study] Liquid Residue in Tapped Holes After Immersion Treatment

We solve problems such as 'It's very difficult to conduct liquid residue inspections and removal work in-house!'

Manufacturers who have switched their impregnation processing from other companies to ours previously experienced occasional liquid residue, which led to complaints from customers. After switching to our services, we received feedback saying, "There is absolutely no liquid residue, and we are very grateful for that." Furthermore, we also heard, "We have been doing business for over 15 years, and we are truly thankful that there has never been a delay in delivery, even after conducting thorough inspections for liquid residue, dents, and scratches." <Do you have any of these concerns?> ■ Occasionally experiencing liquid residue, leading to complaints from customers ■ Performing liquid residue inspections and removal work in-house after receiving from the impregnation manufacturer, which is quite burdensome *For details on solutions and effects, please download the PDF materials or feel free to contact us.

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What are the effects of organic system vacuum pressure impregnation treatment? 【Effects of impregnation treatment】

What are the effects of organic system vacuum pressure impregnation treatment? 【Effects of impregnation treatment】

By performing immersion treatment, it is possible to provide various positive effects!

The products treated with our "organic vacuum pressure impregnation" process provide the following effects: 【Effects on Products】 ■ Leak Prevention: By sealing through holes, we prevent leaks. ■ Corrosion Resistance: By filling voids, we prevent erosion from within. ■ Pre-treatment for Surface Treatment: By filling voids that appear on the surface, we prevent corrosion from beneath the treatment surface. *For more details, please download the PDF materials or feel free to contact us.

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Organic vacuum pressure impregnation treatment [What is the impregnation method?]

Organic vacuum pressure impregnation treatment [What is the impregnation method?]

There are various methods for "impregnation treatment," including inorganic and non-pressurized types, and I will introduce the differences among them.

What is the "Organic Vacuum Pressure Impregnation Treatment" that our company conducts? Products are placed in a basket within a vacuum device, and the pressure inside the device is reduced to create a vacuum state. Furthermore, by applying compressed air, the impregnation agent is filled deep into the defective parts of the product, which is referred to as "Organic Vacuum Pressure Impregnation Treatment." Compared to inorganic systems, it excels in sealing properties and water resistance, and this vacuum pressure impregnation method allows the impregnation agent to penetrate even deeper into the voids. *For more details, please download the PDF materials or feel free to contact us.*

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Organic vacuum pressure impregnation treatment [What materials can be processed?]

Organic vacuum pressure impregnation treatment [What materials can be processed?]

Introducing the results of the immersion treatment!

We would like to introduce actual cases that we have handled using our "Organic Vacuum Pressure Impregnation Treatment"! 【Processable Materials】 ■ Die Casting: Aluminum alloys, zinc alloys, magnesium alloys, copper alloys ■ Iron-based: Cast iron, sintered materials, stainless steel ■ Copper Alloys: Brass, bronze, gunmetal ■ Others: Ceramics, plastics 【Application Examples (Excerpt)】 ■ Transportation Equipment: Cylinder blocks, engine blocks, valves, etc. ■ Hydraulic Equipment: Water pumps, air valves, hydraulic pumps, etc. ■ Pneumatic Equipment: Air conditioning bodies, cases, gas regulators, etc. ■ Others: Marine parts, water supply valves, etc. *For more details, please download the PDF materials or feel free to contact us.

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